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AIR CUSHION BB CREAM FILLING & LABELING MACHINE FACTORY

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HRD-GZQD-400 AIR CUSHION BB CREAM FILLING & LABELING MACHINE(4 filling heads and automatic labeling )

HRD-GZQD-400 AIR CUSHION BB CREAM FILLING & LABELING MACHINE(4 filling heads and automatic labeling )
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16-station servo circular rail conveyor.jpg
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HRD-GZQD-400 AIR CUSHION BB CREAM FILLING & LABELING MACHINE(4 filling heads and automatic labeling )

Equipmet No.: HRD-GZQD-400

Equip. Name: Air Cushion BB Cream Filling and labelling Machine (with Four filling heads and two labeling machines attached)

Main Features:

1. Applicable to the filling of single-color/double-color/triple-color cushion creams.

2. Servo four-filling heads for precise and efficient filling.

3. Automatic labeling function with four labeling heads for precise and efficient labeling.

4. Automatic installation and pressing of the edge ring.

5. The 16-station servo circular rail conveyor line can be expanded with various functions.

6. Mainstream PLC control, a color touch screen and servo motors are adopted by the whole machine, enabling simple and convenient operation. 

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    product details

    APPLICATION

    In the current highly competitive cosmetics market, especially in the OEM&ODM sector, how can we produce cost-effective products ? It is difficult for factories to meet the requirements of customers and produce to the lowest cost product
    By the way,air Cushion BB creams have a significant share in the color cosmetics market. However, in the production and filling process, there are some thorny problems. For example, when the liquid viscosity is high and the sponge density is large, during capping and labeling, due to the poor fluidity of the liquid and uneven filling, liquid accumulation occurs, and most of it overflows, resulting in defective products. Facing the common issues in existing factories such as insufficient filling accuracy, high defect rates, high labor costs caused by manual labeling, large a lot of labor waste due to unconnected workstations, and low production volume, our company has specially developed a fully automatic BB cream filling and  labeling integrated equipment, which can help factories achieve the goal of reducing costs of labor and increasing efficiency.
    Air Cushion BB Cream1Air Cushion BB Cream2Air Cushion BB Cream3Air Cushion BB Cream4

    parameters

    HRD-GZQD-400 AIR CUSHION BB CREAM FILLING & LABELING MACHINE   Parameters and Component of BOM

    Equipment  Parameters

    Items

    Specifications

    Rated Voltage

    AC220V  50Hz

    Air pressure

    0.6MPa

    Feeding Method

    Manual material insertion

    Production Speed

    2800-3200pcs/hour

    Filling Method

    ceramic pump 

    Filling heads

    4 filling heads

    Filling Accuracy

    ±0.2g

    Filling Volume

    1~25g(single head）

    Air Cushion Box Thickness

    10~80mm

    Air Cushion Box Diameter

    30-100mm

    Filling Range

    Applicable to various water-based agents, emulsions, creams

    Overall Dimensions

    3420*1710*1450mm

    Product Weight

    2300KG 

    Main Configuration

    Items

    Brand

    Place of origin

    main controller PLC

     Delta / Panasonic / Siemens

    Taiwan/ Japan / Germany

    monitor

    desmetic / Panasonic / Siemens

    China/ Japan / Germany

    servo motors

    desmetic / Panasonic / Delta

    China/Japan/Taiwan

    Relay/circuit Breaker

    CHINT / Omron / Schneider Electric

    China/Japan/Franch

    Circular Guide Rail

    HSD

    china

    Plunger Pump Cylinder

    SMC

    Japan

    solenoid valve

    AirTAC

    Taiwan

    Cyclinder

    AirTAC

    Taiwan

    Magnetic Sensor

    AirTAC

    Taiwan

    bearing

    NSK/NTN

    Japan

    linear Guiade Rail

    HIWIN

    Taiwan

    Frame/Structural Component

    Aluminum profiles / Anodized aluminum alloy / 304 stainless steel

    China

    ExteriorDecoration Component

    SU304 / Acrylic / Anodized aluminum alloy

    China

    why choose us?

    Two-end canned liquidAutomatic liquid fillingFilling fluid viscosityCeramic pump liner

    1.Filling Features

    ① Adopting two heads to fill liquid simultaneously on conveyor line, the filling efficiency can reach 3,000 pcs/hour.
    ② Multi-color filling is available, with 1 to 4 colors all applicable. It can fill liquid automatically according to the patterns designed by customers, without being restricted by colors or shapes.
    ③ The viscosity of the filling liquid can exceed 40,000 mpas, and the density of the sponge surface can exceed 50 kg/m³, which greatly solves the limitations of design ingredients.
    ④ The filling liner adopts ceramic pumps. While ensuring easy cleaning, it also guarantees the filling accuracy in the long term, with the error controllable within the range of 0.2g

    Conveying Method

    2.Conveying Method

    The  circular rail belt conveying method is adopted. While ensuring the coherence of 16 working stations, its operation position  also guaranteed the accuracy between pallet and filling head, which the error controllable within ±0.05 mm. This ensures the central position of the filling heads, so that after the middle ring is pressed, the liquid will not overflow. It has greatly improved the previous situation of a high defective rate, and the qualification rate is as high as 99%

    Automatic Box-picking Device

    3.Automatic assembled cosmetic case unloading Device

    On the premise of ensuring that there are no defects such as damage to the inner liner and scratches, the gripper is used to automatically pick out the assembled cosmetic case from the trays on the conveyor line and put them onto the adjacent  belt conveyor, so as to facilitate the operation of the next packaging station. This has greatly reduced the time and cost of manual unloading case.

    Double-head automatic sealing and labeling

    4.Automatic Labeling with Four Heads

    The fully automatic  labeling with Four heads simultaneously is adopted. While ensuring that the labeling accuracy can be controlled within 0.5 mm, it also improves the production capacity and reduces the labor cost.

    Design & structural Diagram

    Design Diagram1Design Diagram2
    structural diagram (2)
    DIMENSION DIAGRAM

    PRODUCTION SITE

    PRODUCTION SITE

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